Varun Casting is a leading manufacturer of shell mould grey cast iron cylinder heads, delivering precision engineered and fully machined components through advanced foundry technology and high-capacity production facilities.

We the Varun Group of Companies have always focused on manufacturing best quality, close tolerance, and exclusive casting. We are experts in making Cylinder Heads by 100 % shell core & shell moulding process. We produce Grey Cast Iron castings in complete machined condition.

This varies in weights between 5 to 250 kg. We use wellknown state-of-art technology.

Our Products are used in Agriculture, Automotive, Marine, Transportation, Power Generation and etc Sector across the globe. Having a vast experience manufacturing in cylinder heads automatically makes us experts.

Production
Capacity

Tonnes / Month

Monthly
Output

L+

Cylinder Heads / Month

Component
Weight Range

–

kg Components

Cylinder
Head Range

–

Cylinders

Foundry Facilities

100% shell moulding and shell core process for high dimensional accuracy.
Four Inductotherm dual-track induction furnaces (4 × 550 kg) for consistent melting.
Installed production capacity of 4,000 tonnes per month.
Robotic air vent drilling for defect reduction and higher productivity.

Machining Facilities

Fully automated CNC machining lines for precision cylinder head production.
Makino MMC-2 machining system with automated pallet handling.
Robotic pressure washing for internal passage cleanliness.
Capability to machine 1–6 cylinder heads with a production capacity of 1.1 lakh+ units per month.

Quality Assurance

In-house sand testing laboratory for mould and core quality.
Metal testing lab for chemistry, hardness, and microstructure.
Online spectrometer for real-time melt chemistry control.
ZEISS CMM for high-precision dimensional inspection.

Honors & Achievements

Delivering Precision-Engineered Cylinder Head and Casting Solutions that Power Diverse Industries

Grey cast iron cylinder heads and fully finished machined & assembled components.

Agricultural

We manufacture high-precision cylinder heads and cast iron components for tractors, harvesters, irrigation pumps, and agricultural engines.

Our products are designed to withstand continuous field operations, dust-heavy environments, and varying loads, ensuring reliable engine performance, fuel efficiency, and long service life for modern farming equipment.

Automotive

We manufacture high-quality grey cast iron cylinder heads and machined components for commercial vehicles, trucks, and off-highway automotive applications.

Our products are designed for precision, durability, and thermal efficiency, supporting improved engine reliability, emission control, and long-term performance under varied driving and load conditions.

Automotive

We manufacture high-quality grey cast iron cylinder heads and machined components for commercial vehicles, trucks, and off-highway automotive applications.

Marine

We produce high-strength cylinder heads and cast iron components for marine diesel engines and marine power systems.

Our products are built to handle continuous operation, high moisture levels, and heavy loads, ensuring dependable propulsion, efficient combustion, and long service life for boats and ships.