About Varun Group

Established in 1973, Varun Group operates five integrated manufacturing units specializing in precision grey cast iron cylinder heads with advanced foundry and machining facilities, producing over 1.1 lakh cylinder heads per month.

Company Overview

Varun Group of Companies have always focused on manufacturing best quality, close tolerance, and exclusive castings. With five specialized manufacturing units, we are experts in producing cylinder heads through 100% shell core and shell moulding processes.

We manufacture grey cast iron castings in fully machined condition, ranging from 5 kg to 250 kg. Our advanced foundry infrastructure and process capabilities support a strong production capacity of 4000 tons/month, ensuring consistent quality and reliability.

With a dedicated team of 1500+ skilled employees and modern manufacturing infrastructure, we deliver more than 1.1 lakh cylinder heads per month across domestic and global markets. Our products are widely used in agriculture, automotive, marine, transportation, and power generation sectors.

Continuous technology upgrades, strong quality control systems, and a customer-focused approach enable us to maintain consistent standards and build long-term business relationships.

Industry Experience

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Years of Excellence

Decades of experience in cylinder head casting and precision manufacturing.

Manufacturing Units

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Integrated Plants

Five specialized manufacturing units with end-to-end casting and machining capabilities.

Production Capacity

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Tonnes / Month

Strong production capacity with room to grow.

Monthly Output

L+

Cylinder Heads / Month

Current production output across all facilities

Product Range Flexibility

Kilogram

Scalable capacity for all weight requirements.

Cylinder Head Range

Cylinders

Expertise in single to six-cylinder head manufacturing

Workforce Strength

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Skilled Employees

Dedicated workforce supporting large-scale production with strong technical expertise.

Sustainable Operations

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Sand Reuse

Sand reclamation enabling sustainable production and reduced environmental impact.

Vision

Our Vision has always been crystal clear. From the very start of the company, we have always wanted to provide our customers with the best quality casting.

Mission

Our mission is to reach every possible corner of the world and as well as on the foreign lands. To expand our company and to satisfy our customers with real work is our only motto.

Founder

Founder Message

“A Self-made Man may prefer a self-made name.” - Learned Hand

One of the most unbeatable advantage of a self-made man is that one can never overpower them, neither their competitors nor themselves. It takes a lot of courage to travel all alone on a vision and vision to make it come true. Mr. Ramjibhai Patel being one of them knows what it takes to build something from the scratch. Born on 30th November’1944, in a small village of Rajkot, Gujarat with basic educational qualifications started a small business of manufacturing diesel engine components in 1973. He gained initial experience in such arena by working in a diesel engine manufacturing factory and then in his late 20’s he started his own business along with his brothers in the same field.

“Varun Group Of Companies” is the only group of companies providing casting and fully machined cylinder heads along with quality assurance under one roof in Gujarat. And is currently working on extending It's Casting and Machine shop along With it's current projects.

The man right now is directing his son - Mr. Suresh Patel, his cousin brothers, and grandsons with his wisdom and vision to take the business forward in accordance with the growing market.

Overview of Our Five Manufacturing Plants

Each facility within the Varun Group ecosystem is engineered for specific product segments and customer requirements, creating a comprehensive manufacturing network capable of handling diverse cylinder head specifications from light to heavy-duty applications.

Varun Casting Co

VARUN CASTING CO

Capacity: 800 tons/month | ~40,000 units/month
Focus: 3 & 4 cylinder medium to heavy cylinder head casting
Key Customers: Caterpillar, Mahindra, Escorts Kubota, Perkins, VECV

Varun Metacraft Pvt. Ltd.

VARUN METACRAFT PVT. LTD.

Capacity: 800 tons/month | ~50,000 units/month
Focus: 1-2 cylinder small to medium cylinder head casting
Key Customers: Kirloskar, ITL, Swaraj, Greaves Cotton

Varun Ferrous Industries

VARUN FERROUS INDUSTRIES

Capacity: 1,000 tons/month | ~10,000 units/month
Focus: 4 & 6 cylinder heavy cylinder head casting
Key Customers: AGCO, Simpson & Co., TAFE Motors and Tractors

Varun Iron Works

VARUN IRON WORKS

Capacity: 1,000 tons/month (SORP: April 2025)
Focus: 4 & 6 cylinder heavy cylinder head casting for expansion capacity
Status: New facility under commissioning for future growth

Varun Foundry

VARUN FOUNDRY

Capacity: 300 tons/month
Focus: R&D center, process development, and small hydraulic component manufacturing
Purpose: Innovation hub for new product development and testing