About Varun Casting

Established in 1973, Varun Group operates five integrated manufacturing units specializing in precision grey cast iron cylinder heads with advanced foundry and machining facilities, producing over 1.1 lakh cylinder heads per month.

Varun Group of Companies have always focused on manufacturing best quality, close tolerance, and exclusive castings. With five specialized manufacturing units, we are experts in producing cylinder heads through 100% shell core and shell moulding processes. We manufacture grey cast iron castings in fully machined condition, ranging from 5 kg to 250 kg. Our advanced foundry infrastructure and process capabilities support a strong production capacity of 4000 tons/month, ensuring consistent quality and reliability.

With a dedicated team of 1500+ skilled employees and modern manufacturing infrastructure, we deliver more than 1.1 lakh cylinder heads per month across domestic and global markets. Our products are widely used in agriculture, automotive, marine, transportation, and power generation sectors. Continuous technology upgrades, strong quality control systems, and a customer-focused approach enable us to maintain consistent standards and build long-term business relationships.

Vision

Our Vision has always been crystal clear. From the very start of the company, we have always wanted to provide our customers with the best quality casting.

Mission

Our mission is to reach every possible corner of the world and as well as on the foreign lands. To expand our company and to satisfy our customers with real work is our only motto.

Founder Message

“A Self-made Man may prefer a self-made name.” - Learned Hand

One of the most unbeatable advantage of a self-made man is that one can never overpower them, neither their competitors nor themselves. It takes a lot of courage to travel all alone on a vision and vision to make it come true. Mr. Ramjibhai Patel being one of them knows what it takes to build something from the scratch. Born on 30th November’1944, in a small village of Rajkot, Gujarat with basic educational qualifications started a small business of manufacturing diesel engine components in 1973. He gained initial experience in such arena by working in a diesel engine manufacturing factory and then in his late 20’s he started his own business along with his brothers in the same field.

“Varun Group Of Companies” is the only group of companies providing casting and fully machined cylinder heads along with quality assurance under one roof in Gujarat. And is currently working on extending It's Casting and Machine shop along With it's current projects.

The man right now is directing his son - Mr. Suresh Patel, his cousin brothers, and grandsons with his wisdom and vision to take the business forward in accordance with the growing market.

Mr. Suresh Patel

Founder

Overview of Our Five Manufacturing Plants

Each facility within the Varun Group ecosystem is engineered for specific product segments and customer requirements, creating a comprehensive manufacturing network capable of handling diverse cylinder head specifications from light to heavy-duty applications.

VARUN CASTING CO

Capacity:
800 tons/month | ~40,000 units/month

Focus:
3 & 4 cylinder medium to heavy cylinder head casting

VARUN METACRAFT PVT. LTD.

Capacity:
800 tons/month | ~50,000 units/month

Focus:
1-2 cylinder small to medium cylinder head casting

VARUN FERROUS INDUSTRIES

Capacity:
1,000 tons/month | ~10,000 units/month

Focus:
4 & 6 cylinder heavy cylinder head casting

VARUN IRON WORKS

Capacity:
1,000 tons/month | ~10,000 units/month

Focus:
4 & 6 cylinder heavy cylinder head casting

VARUN FOUNDRY

Capacity:
300 tons/month

Focus:
R&D center, process development

Purpose:
Innovation hub for new product development and testing

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  • Industry Experience

    26+
    Years of Excellence

    Decades of experience in cylinder head casting and precision manufacturing.

  • Manufacturing Units

    5
    Integrated Plants

    Five specialized manufacturing units with end-to-end casting and machining capabilities.

  • Production Capacity

    4000+
    Tonnes / Month

    Strong production capacity with room to grow.

  • Monthly Output

    1.2 Million+
    Cylinder Heads / Year

    Current production output across all facilities

  • Product Range Flexibility

    10–250 Kilogram

    Scalable capacity for all weight requirements.

  • Cylinder Head Range

    1–6 Cylinders

    Expertise in single to six-cylinder head manufacturing

  • Workforce Strength

    1500+
    Skilled Employees

    Dedicated workforce supporting large-scale production with strong technical expertise.

  • Sustainable Operations

    60%
    Sand Reuse

    Sand reclamation enabling sustainable production and reduced environmental impact.

HISTORY

Varun Journey

Founded in 1973 as Varun Group with single-cylinder head machining jobwork, the company has grown over the years into a trusted manufacturer of precision grey cast iron cylinder heads, and today operates five integrated manufacturing units equipped with advanced foundry and machining facilities.

1973

Foundation laid with single-cylinder head machining jobwork

1984

Ventured into casting business, starting with small single-cylinder heads

1994

Commenced casting and machining of medium-scale cylinder heads for Kirloskar Oil Engine Limited

1999

Established Varun Metacraft Plant in Kothariya region, marking significant expansion

2001

Mahindra Partnership: Introduced first HMT Make VMC machine

2005

Casting for Mahindra: Commenced casting of single-cylinder heads

2008

100% Shell Molding: Complete technological shift for improved quality

2013

Navistar Project was awarded to Varun

2016

Varun Casting Co. Plant established at Padavala; Started producing 3DI cylinder heads

2018

Padavala relocation: Varun Metacraft moved to new plant

2022

4DI Cylinder Head production began

2023

Global partnerships: Started production for Caterpillar and Volvo Eicher

2024

Varun Ferrous Industries: Established new state-of-the-art plant

2025

Launched VMI 3

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