Foundry Facilities
Our foundry operations begin with casting simulation using MAGMA software to validate gating design and thermal behavior before production. We operate 100% shell mould and shell core processes using precision core shooters, enabling superior dimensional accuracy and surface finish. Advanced shell moulding technology supports complex geometries and consistent core positioning, forming the foundation of high-quality cylinder head castings.
Melting operations are supported by dual track Inductotherm induction furnaces rated at 550 kg capacity, ensuring uninterrupted production and controlled metal chemistry. Automated monorail systems and PLC-based conveyors manage safe and timely material transfer from knockout to downstream processes. Robotic air vent drilling improves casting quality by eliminating air entrapment and reducing defects during pouring.
Our in-house sand reclamation plant enables sustainable foundry operations by recovering and reconditioning used sand. Metallurgical inspection, sand testing, and mechanical property validation ensure every casting meets required material composition and performance standards before moving to machining.
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Molten Metal Pouring Rate
3.3
Tons / HourTotal molten metal pouring rate across dual furnace system.
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Induction Furnace Capacity
550
Kg CapacityInductotherm dual track induction furnaces used for melting.
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Shell Moulding Shooters
250+
MachinesSUSHA make shell moulding and core shooter machines.
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Sand Reuse Rate
60%
Reclaimed SandAchieved through in-house sand reclamation plant.
Casting Excellence Through Advanced Foundry Technology
Our foundry operations combine 100% shell moulding, casting simulation, and dual-track induction melting systems. Integrated material handling, robotic processes, and metallurgical control ensure consistent casting quality and process stability.
Dual Track Melting Capacity
Each major plant operates dual-track Inductotherm induction furnaces rated at 550 kg capacity, enabling continuous melting, chemistry control, and stable casting operations.
Safe & Timely Material Transfer
Automated monorail systems and PLC-based conveyors transfer castings from knockout to downstream processes, improving operator safety and ensuring consistent process flow.
Sand Reclamation Plant
An in-house sand reclamation facility recovers and reconditions used mould and core sand, reducing fresh sand consumption while supporting sustainable foundry operations.
Shot Blasting
Automated shot blasting removes sand residue, scale, and surface contaminants from castings, ensuring clean surfaces and revealing defects before machining operations.
Fettling & Decoring
Fettling removes parting line flash and surface irregularities, while decoring clears burnt sand from internal cavities to achieve cleanliness required for machining.
Sand Blasting & Painting
Internal cavities are cleaned using targeted blasting, while spray painting applies coatings per customer specifications with masking of critical ports and surfaces.
Shell Moulding Line
The shell moulding process uses precision equipment to produce moulds with high dimensional accuracy, smooth surfaces, and capability for complex casting geometries.
Shell Core Shooters With Assembly Line
Shell core shooters produce precision cores that undergo dimensional checks and inspection before mould assembly, ensuring consistent core positioning and stability.