Machining Facilities
Our manufacturing operations are driven by advanced automation and precision engineering technologies across foundry and machining processes. From shell moulding and simulation-based casting validation to high-capacity VMC and HMC machining lines, every stage is designed for accuracy and consistency. Robotic material handling and conveyor-based systems enable controlled, high-volume production.
Our machining operations are supported by Makino MMC-2 automation with centralized loading and coordinated multi-machine operation, improving cycle efficiency and operational stability. Conveyor-based production lines ensure continuous material flow with reduced manual handling, while in-house hydraulic fixtures provide rigid and repeatable workholding.
Renishaw in-machine probing systems ensure accurate datum setting and first-piece verification. Advanced processes including ultrasonic washing, robotic high-pressure washing, and PLC-based leak testing validate internal cleanliness and sealing integrity. Traceability systems with laser marking maintain part history and process accountability.
Quality control beyond expectations
Our quality systems go beyond standard inspection through real-time monitoring, advanced metrology, and 100% validation processes. From raw material testing to final inspection, every stage is controlled to ensure consistent precision, reliability, and performance.
VMC & HMC
Extensive machining capacity with 150+ VMC and 60+ HMC machines, enabling high-volume production and precision machining of complex cylinder head geometries.
Conveyor-Based Machining Line
Automated conveyor systems connect machining centers, ensuring continuous part flow, reduced handling, and consistent production across high-volume operations.
Precision Setting With Renishaw Probe
Renishaw probing systems enable automated part setting and in-process inspection, ensuring first-piece accuracy and eliminating manual setup variations.
Ultrasonic Washing
Ultrasonic cleaning removes particles from internal cavities using high-frequency cavitation, ensuring superior internal cleanliness before final inspection.
PLC-Based Leak Testing
Automated PLC-controlled leak testing verifies sealing integrity across oil and coolant passages, ensuring defect-free performance before dispatch.
MMC-2 Automation
Makino MMC-2 system enables automated pallet handling with centralized loading, allowing multiple machines to operate from a single station while improving efficiency and reducing manual intervention.
Hydraulic Fixtures
In-house designed hydraulic fixtures provide rigid and repeatable workholding, ensuring machining stability and tight tolerance control across thousands of parts.
Valve Seat Generation
Specialized tooling ensures precise valve seat cutting with accurate concentricity and sealing performance, critical for engine compression and emissions performance.
Robotic High-Pressure Washing
Robotic wash cells deliver consistent high-pressure cleaning with programmable paths, ensuring uniform coverage and repeatable washing quality.